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The Mud Pump, a powerhouse in the drilling world, is a versatile and indispensable tool, renowned for its ability to adapt across various regions and drilling practices. Below is an engaging introduction to this vital equipment, with a focus on the variant most commonly found in oil drilling operations:
Mud pumps are robust, mechanical marvels meticulously engineered to deliver essential fluids like mud and water into drilling holes during intensive drilling operations. These pumps form the backbone of drilling machinery, playing a crucial role in the seamless execution of the drilling process.
Mud pumps serve as the lifeline in drilling operations, injecting life-sustaining mud into the wellbore alongside the drill bit. The multifaceted roles of mud include:
In standard positive-cycle drilling operations, mud pumps deliver flushing media like water, mud, or polymer fluid under high pressure. These vital fluids journey through an intricate network of high-pressure hoses, taps, and the core of the drill string, reaching the drill bit's base. This remarkable process not only cools the drill bit but also efficiently transports and clears drill cuttings from the depths to the surface.
Mud pumps predominantly employ the robust piston or plunger type, driven by powerful forces. The pump's crankshaft rotates in harmony, driving the crosshead and setting the piston or plunger into reciprocating motion within the pump cylinder. This seamless action of suction and discharge valves ensures the effective delivery and recycling of flushing fluids.
In conclusion, mud pumps are the unsung heroes pivotal to the efficiency and safety of drilling operations. Their capability to deliver high-pressure flushing fluids empowers them to play an essential role in cooling, cleaning, stabilizing, and advancing the drilling process with precision and reliability.
Type | Horizontal triplex single-acting piston pump | Gear type | mandibular tooth | |
Rated Input Power(kW/hp) | 1193/1600 | Gear ratio | 4.206:1 | |
Rated strokes (strokes/minute) | 120 | Oily | Forced , splash | |
Stroke length(mm/in) | 305/12'' | Valve cavity | API-7# | |
Suction port connection size | 12''(305mm) | Discharge outlet connection size | 5'' | |
Mainframe weight (kg) | 24791 | Overall Dimension(L×W×H) | 4615×3276×2688mm | |
Pump speed (strokes/min) | Rated Power(HP) | Cylinder Liner Diameter (in) and Rated Pressure (Mpa)/(psi) | |||||
7 | 2006/3/4 | 2006/1/4 | 6 | 2005/1/2 | 5 | ||
24.19 | 25.46 | 29.66 | 32.16 | 34.5 | 35 | ||
3508 | 3692 | 4300 | 4663 | 5000 | 5075 | ||
engine displacement (L/S)/(g pm) | |||||||
120 | 1600 | 45.41 | 42.23 | 36.2 | 33.36 | 28.04 | 23.17 |
720 | 669 | 574 | 529 | 444 | 367 | ||
110 | 1467 | 41.63 | 38.71 | 33.19 | 30.58 | 25.7 | 21.24 |
660 | 614 | 526 | 485 | 407 | 337 | ||
100 | 1333 | 37.84 | 35.19 | 30.17 | 27.8 | 23.36 | 19.31 |
600 | 558 | 478 | 441 | 370 | 306 | ||
90 | 1200 | 34.06 | 31.67 | 27.15 | 25.02 | 21.03 | 17.38 |
540 | 502 | 430 | 397 | 333 | 275 | ||
1 | 0.3784 | 0.3519 | 0.3017 | 0.278 | 0.2337 | 0.1931 | |
6 | 5.5778 | 4.7778 | 4.4111 | 3.7 | 3.0556 | ||
Volumetric efficiency at 100%, mechanical efficiency at 90% |